BiG M 450

• Large working width of 9.90 m for maximum efficiency
• Outstanding operator comfort thanks to hydropneumatically suspended axles
• Heavy-duty cutterbar with SafeCut foreign object safety protection
• Variable conditioner: Conditioners with V-shaped steel tines or rollers (rubber or steel)
• 449 hp engine: Powerful and fuel efficient Liebherr engine
• ­KRONE GPS Guidance and Section Control for maximum efficiency and comfort

The BiG M 450 is the professional machine of choice when it comes to forage harvest efficiency. Its enormous agility, perfect visibility and the intuitive user interfaces are just a few examples of what sets the BiG M apart from the crowd. This means that, if you look for this unique level of forage harvesting performance, there is no alternative to the BiG M 450.

• Optimum weight distribution for great sward protection
• Enormous manoeuvrability based on a professional design
• Optional swath mergers
• Low centre of gravity for high stability
• 40 km/h road travel
• Best visibility and quickest changeovers
• Safe road travel: under 4 m transport height and under 3 m transport width

The BiG M 450 is comfortable to drive both in the field up to 25 km/h and on the road up to 40 km/h with the engine speed reduced to 1,250 rpm. courtesy of the hydro-pneumatic suspension on both axles. The running gear lowers hydraulically up to 15 cm to bring the transport height of the machine down to less than four metres.

When the swathing hoods on both mowers are closed the augers feed the material from the sides, windrowing it into one central swath. When cutting along field edges you can also close just one hood to present a clean job to the following harvester.

Driven by wheel motors and turning through a 50° angle, BiG M is extremely easy to manoeuvre and as such also offers great efficiency in small fields. An excellent front-rear weight distribution (64% : 36%) ensures that the self-propelled mower also copes perfectly in difficult terrain.

At Agritechnica 2017, ­KRONE introduced what was then the fifth generation of a BiG M mower. The mower conditioner received a comprehensive update and now offers a working width of 9.90 m. The new 6-cylinder, inline Liebherr engine with PowerSplit control develops 449 hp and has plenty of power in reserve.

BiG M was unveiled to the public on 20 May 1996. With the proven EasyCut cutterbars, the BiG M achieved a working width of 9.10 m at that time. The engine of the first BiG M generated 300 hp.

• Direct drive through Powerbands and driveshafts
• Stepless and hydraulic cutting height control
• Front mower with optional auto sideshift relative to the current steering angle
• DuoGrip centre-of-gravity suspension on the side mowers

The innovative KRONE BiG M 450 driveline allows operators to achieve work rates of more than 17 hectares per hour. The power flows from the axially mounted engine down the powerbands and driveshafts and directly to the three mowers. And superior operator comfort comes from hydraulic cutting height control from the cab and fully hydraulic ground pressure control.

The front mower is available with an optional sideshift function. With the help of sensors, the overcut of the mower is hydraulically adjusted depending on the steering and tilt angle. This reduces the driver's workload enormously and there are no strips when cornering or on slopes. Likewise, the inclination sensor also controls the distribution of traction to all four wheels. This significantly improves the traction of the BiG M and also protects the turf in the best possible way.

The standard break-back system allows the side mowers to swing up and to the rear when hitting an obstacle. Once the obstacle has been passed the mower returns to its initial position.

The side mowers are suspended in ball sockets in a centre-of-gravity system, which ensures a uniform ground pressure across the full working width. The side pulling forces are absorbed by two parallel arms. The design results in a large pivot range for consistently clean cuts in sloping fields and along ditches and verges.

Ground pressure and cutting height on all units are conveniently controlled from the cab. Operators can program two cutting heights and ground pressures to the system and select the setting from the joystick.

All BiG M 450 engine power flows directly and efficiently to the three mowers. The transfer gearbox right in front of the axially mounted engine splits the power and sends it down belts and driveshafts to the individual mowers.

• Fully welded and permanently lubricated HeavyDuty cutterbar
• SafeCut shear-pin protection for each individual disc
• Satellite driveline smooths the power flow inside the cutterbar
• SmartCut system ensures a perfect cut
• Added protection from wear

The BiG M 450 sources its super sturdy disc mowers in HeavyDuty specification from the well-proven EasyCut range. The power flow enters the mower from the rear through the gearbox and flows down a driveline of massive and quiet-running spur gears that drive the satellite gears and the discs. KRONE SmartCut implements a generous overlap of those discs that turn away from each other, which translates into a perfect cut. Meanwhile, the SafeCut system protects the blade from damage caused by hitting an object.

The blades rotate through a full 360 degrees avoiding obstacles and damage. The discs themselves are hard-faced to withstand wear more effectively.

The blades can be easily turned or replaced within a few seconds using the supplied blade lever. This leaves more time for mowing.

Each disc on the mower has its own individual impact protection. When the blade hits an obstacle, the shockload is transferred to a roll pin which breaks. As a result, the cutting disc moves 15 mm up on its threaded drive shaft and clear out of the risk zone and away from the neighbouring discs.

Extra-wide skids minimize the ground pressure and give maximum protection to the sward. As a side effect, they also protect the cutterbar from damage. Optional high-cutting skids are also available and recommended in stony conditions.

With some discs turning in pairs towards each other and others turning away from each other, it was necessary to redesign the degree of blade overlap to ensure cleanest cuts. For stripeless cuts in light and young crops, we have therefore increased blade overlaps on the discs turning outwards. In addition, the blades turning to the rear are now further apart to promote smooth flows of large volumes of crop.

With some discs turning in pairs towards each other and others turning away from each other, it was necessary to redesign the degree of blade overlap to ensure cleanest cuts. For stripeless cuts in light and young crops, we have therefore increased blade overlaps on the discs turning outwards. In addition, the blades turning to the rear are now further apart to promote smooth flows of large volumes of crop.

• High-performance conditioners for crop stalks
• Conditioning of the forage at full working width
• V-shaped steel tines for intensive and gentle conditioning
• Tool-free adjustment of the conditioning intensity

Efficiency is one parameter in hay and forage harvesting, quality is another. The ­KRONE CV high-performance conditioner and its V-shaped steel tines distribute the forage over the entire working width of the cutterbar. 64 cm diameter and the helical arrangement of the tines ensure a continuous crop flow, high intake capacity and the optimum conditioning.

The speed can be set to 700 or 1,000 rpm on the side input gearbox without tools. Adjusting the intensity of the conditioning effect to the prevailing conditions is quick and easy as the operator changes the rotor speed on the side-mounted gearbox speed from 700rpm to 1000rpm or vice versa without using tools.

The side mounted mowers on the BiG M 450 are driven by universal shafts. A side-mounted gearbox offers a number of benefits: the conditioner rotors are not split but work effectively across the full machine width. By eliminating the central gearbox, which was previously mounted between the conditioner and the cutterbar, our developers have created extra clearance for more material to pass through at low power inputs.

The gap between the tines and the baffle plate is adjusted steplessly by means of this lever. The smaller this gap, the more intensive is the treatment.

The tine conditioner with a diameter of 64 cm conveys the forage past a height-adjustable chequer sheet and therefore grinds the protective wax layer of the plants. The V-tines are made from hardened steel and are arranged at a steep angle, treating the material very intensively and pulling it effectively through the unit.

• Choice of various conditioner versions – steel tines or steel rollers /rubber rolls
• Hydraulic setting of the conditioner intensity
• Conditioning at full working width

The KRONE roller conditioners are particularly well suited for intensive and yet gentle treatment of leafy forage such as clover or alfalfa. Depending on conditions, rubber or steel rollers (M-Rolls) are available for accelerated wilting.

With each roller being driven separately, the two rollers need not interlock to rotate – a detail that results in much quieter running and prevents overcrimping. In addition, the top roller has the flexibility to move up and out of the way of foreign objects, avoiding damage to the rollers and the driveline.

The M-Rolls can cut drying times by up to 12%, significantly reducing the time the material spends in the field and also nutrient losses. At the same time, the material is not crushed, which also minimises nutrient loss. This leads to higher energy levels that translate into a better animal performance.

Both rollers are driven by a robust gearbox. Revolving at up to 950rpm, the rollers provide effective processing for excellent feed.

The roller gap is adjusted from the convenience of the cab – a comfortable and effective solution that helps you respond instantly to changing conditions, ensuring all haulms, stalks and blades are crimped intensively and uniformly and all leaves are treated gently.

Our M-Rolls steel rollers stand out by being particularly robust and hard-wearing. Designed to work in arduous conditions, they offer an extremely long service life and the special M-profile crimps every stalk even in massive crops.

The v-shaped profiled rubber rolls have a large diameter of 25 cm. Offering enough capacity to take on huge masses and deliver intensive treatment without losses.

• Augers with fingertip-controlled hoods
• Augers ensure a clean and gentle crop feed
• Crops hardly touch the ground – minimum contamination
• Perfect swath presentation for the following harvesters

Cutting, conditioning and producing one single swath – BiG M 450 completes three tasks in one operation. With the augers forming an integral part of the side mowers, they deposit the material on the swath that was formed by the front mower without the material touching the ground at all, staying very clean and reducing a pass in the harvest chain.

When both hoods are closed, the two augers feed the material directly to the central swath that was formed by the front mower – a strategy that substantially reduces crop loss and contamination and eliminates the raking pass.

Open one swath hood only and BiG M 450 swathes the material to one side. After one up-and-down pass, the mown forage is deposited from almost 20 m to less than 13 m. for easy follow-up with the four-rotor rake which groups it into one single swath This enables a higher utilisation of the following harvesters and perfect forage quality.

When the swathing hoods are open, the material flows over the turning augers and spreads across the full machine width for uniform and fast wilting, thereby eliminating one tedding pass.

Opened wide, the auger hoods present the material in a fluffy and uniform swath. BiG M 450 memorizes the previous setting of the hoods and retrieves it when the mowers lower into work. The new augers have 20% larger flights for higher throughputs and an even gentler crop feed.

The swathing hoods open and close conveniently from the cab, spreading the material across the cutting width or feeding it to the central swath that was formed by the front mower.

• Infinitely variable power transmission via wheel motors
• Engine speed reduced to 1,250 rpm when driving on the road for low fuel consumption and extremely quiet running
• Hydro-pneumatic axle suspension for high operator comfort
• Hydraulic axle height control adjusts ground clearance to conditions

Wheel motors bring the power steplessly on the ground and make BiG M 450 fantastically easy to steer and manoeuvre. The axles boast hydro-pneumatic suspension for ultimate operator comfort and hydraulic height control, so that operators can flexibly adjust the ground clearance of the machine in field work and for road travel at reduced transport height. In difficult ground conditions, such as on slopes, the BiG M scores with its optimal weight distribution and low centre of gravity.

The BiG M 450 is clad with 800/65 R 32 (front) and 600/65 R 28 (rear) bar-tread flotation tyres as standard. which give the machine the necessary traction and protect the turf. Flotation Trac 800/60 R 32 (front) and 600/60 R 30.5 (rear) tyres from Vredestein are also available as an option for grassland applications. This tyre is very gentle on the sward.

The maximum road speed is 40 km/h which is generated at 1,250 engine rpm. At the same time, engine speed is automatically controlled relative to the current ground speed and load. In the transport position, the BiG M is under 3 m wide and under 4 m high. Therefore, no exemption is required.

The front and rear axles of the BiG M 450 are hydraulically height-adjustable and also have hydropneumatic suspension. features that offer operators an ultimate ride comfort both in the field and on public roads. For example, they can lower the running gear to bring the transport height to less than 4 m.

The use of wheel motors eliminates axles that run close to the ground. In field mode, moreover, hydraulic rams automatically raise the running gear 15 cm, giving the machine an extremely generous ground clearance for work in high yielding crops.

The hydraulic wheel motors make BiG M 450 an extremely agile machine which also manoeuvres easily in small fields. Each wheel is driven by a swashplate motor and a set of planetary gears. Unlike traditional drivelines which use universal joints, this type of ground drive is very robust and hard-wearing.

• 6-cylinder, 449 hp LIEBHERR engine, Emission Stage V compliant
• Long 1000-hour service intervals
• Extremely fuel-efficient thanks to PowerSplit engine control
• Mounted on silent blocks and therefore quiet running
• Large radiator with passive rotor for optimum temperature control

The 449 hp Liebherr engine features automatic engine control which tailors the output to the current load on the mowers. Consequently, BiG M 450 will use less fuel in lower-yield crops. A new load limit control system monitors the engine speed and reduces the ground speed when engine speed is very low. Mounted on silent blocks, the engine runs very quietly in all situations.

Mounting the engine centrally between the rear and front axle brings a number of benefits: short drivelines to the mowers, an ideal 64%:36% front/rear weight distribution and a low centre of gravity.

BiG M features an active radiator cleaning technology - a rotary and fine-mesh screen that keeps debris out of the radiator. The rotating screen passes a suction fan that removes the debris from its surface. Generously dimensioned, the unit ensures the engine temperature is always in the optimum range.

A new top-speed control system allows operators to make even more efficient use of their machine. The system reduces the ground speed automatically as soon as the engine is revving within a specific range and thereby ensures the cut is always perfect.

The engine and the transmission rest on silent blocks, which makes for quiet running and reduces the noise level.

The ­KRONE PowerSplit engine control monitors the engine speed. In Eco mode the engine starts off at 1,650 rpm and put out 354 hp. It changes into M mode when a higher output is detected. The output in M mode is 449 hp. Load limit control kicks in when engine speed droop is excessive. As output is adjusted automatically, consumption decreases noticeably.

The Liebherr engine installed in the BiG M 450 complies with the Stage V emissions standard. Selective Catalytic Reduction (SCR) technology ensures clean combustion. The technology injects urea into the exhaust stream upstream of the catalyst which converts the nitrogen oxides that develop during the combustion process into natural nitrogen and water. The fuel tank holds 780 litres and the urea tank 80 litres to last through long working days without the need for topping up.

• Large window screens offer perfect all-round visibility
• Maximum seating and operator comfort
• 8" or 12" operating terminal with colour display and touch screen
• Optional LED package for maximum lighting
• Modern armrest with integral joystick

Mounted on hydro bearings, the SilentSpace cab is particularly quiet, offers plenty of space and an ergonomically designed environment. In standard specification, the machine has the high-resolution 8-inch or 12-inch touch screen terminal where operators set up and monitor all machine functions. Further standard features are the multifunction joystick in the armrest, automatic climate control and the electric cooling box. More comfort is available from the optional LED package or the Premium comfort seat.

The ergonomic joystick is integrated in the armrest on the operator seat. The joystick offers convenient control of all machine functions simply by pressing a button. Its controls are clearly marked for ease of use and four of them are customizable to suit individual operator needs.

The optional Activo Premium is a ventilated and heated seat from where all controls are in easy reach. The comfy seat ensures fatigue-free work during long days in the field. The 8-inch or 12-inch X-Touch terminal with touch screen records all major machine data and displays them on the high-definition colour screen where the operator enters many of the machine settings. A reverse drive camera with display screen is standard specification for perfect overview of all elements.

There are also offside steps now, so operators can clean the right windows conveniently. The steps are available with optional LED lights for safe access and exit at night.

Plenty of glazing and slim posts make for excellent visibility of all mowers. The double floor ensures noise levels are reduced. To ensure that you do not lose sight of your surroundings even in the dark, there is a comprehensive lighting package – optionally with LED headlights – on the cabin roof and in the side guards.

• Sensor-based auto lubrication
• 1000-hour or 1-year engine service intervals
• Optimum accessibility through wide opening covers
• Plenty of storage space for tools and parts
• Large 780-litre diesel and 80-litre urea tanks

BiG M 450 is specified with many details which make service and maintenance a lot easier and reduce the time spent on these jobs. The sensor controlled automatic lubrication system supplies oil to most greasing points.

The blades are easy to get at for quick change and replacement after the operator folds back the cover including the curtain.

At the rear of BiG M there is another large compartment that stores two blade holders and the spanner for the blades plus a toolbox.

Two stowage compartments are arranged underneath the panels between the cab platform and the front wheels. The battery compartment and the master switch are located above the nearside front wheel with assorted parts stored to its left hand side. The compartment on the offside wheel stores water for the wipers and for operators to wash their hands and offers room to store wedges and more assorted parts.

Most grease points are attended to by an automatic and sensor controlled lubricator – a system that ensures the machine receives optimum attention.

The large 780-litre fuel and 80-litre urea tanks do not call for many refill stops. The filler necks of both tanks are readily accessible via safe steps and a platform.

The large bonnet opens wide for easy access to the engine and convenient servicing and inspection. The service intervals are particularly long – 1000 hours or one year.

• ­KRONE GPS Guidance and Section Control for reduced operator stress
• High-cutting skids for cuts of more than 90 mm in height
• Mulcher conversion kit with 9.20 m working width
• LED light kit for 360° illumination

A wide range of further extras are available as factory-installed options to boost operator comfort and create an even more pleasant operator environment.

With the KRONE GPS Guidance Plus, the BiG M processes an area fully automatically. Endless lanes are planned either in advance in the office or directly on the terminal in line with wildlife requirements. When the system is activated, the BiG M takes over steering, including automatic turning at the headland, as well as lifting the mower units in and out and speed regulation fully automatically. This allows the driver to concentrate fully on monitoring the process and surroundings.

­KRONE GPS Guidance makes operating the BiG M 450 as convenient and safe as it can get. Thanks to this automatic steering system and the correction signals received via a GPS receiver, the BiG M can drive over the area to be harvested true-to-track with minimal overcut and no misses. For the driver, this means fatigue-free work and a high level of comfort.

The optional LED package brings 360° lighting to the machine and turns day into night. Machines that are specified with this package have LED lights all round, including the lights on the service points and the steps. This improves all-round visibility in poor light conditions.

The Perfect TriGant mulcher units turn BiG M into a convenient SP mulcher of a 9.20 m working width. Operators set the ground pressure hydraulically from the cab for optimum contouring. The Perfect TriGant flail mulcher is sold and serviced exclusively by Van Wamel B.V. (Phone: +31 (0) 48759244).

The side guards on the mowers fold up before the machine moves into transport position to ensure transport width does not exceed 3 m. The end curtains can be folded hydraulically as an option and for enhanced operator comfort.

KRONE GPS Guidance makes operating the BiG M 450 as convenient and safe as it can get. The autoguidance system uses GPS data and the correction signal to steer BiG M automatically along the crop line, allowing just a minimum overlap (left photo). This way the machine makes maximum use of its massive working width and potential. As BiG M approaches an awkward headland, SectionControl automatically raises the individual mowers and lowers them back into work afterwards (right photo), thereby avoiding working the same area twice, improving the quality of the forage and reducing operator stress.

KRONE SmartTelematics in the myKRONE. green portal allows the machine data to be viewed and evaluated in real time as well as retrospectively. In addition, the data can be sent directly to a farm management system via the universal data hub agrirouter.

KRONE SmartControl allows orders to be received, started, stopped and sent via the X-Touch terminal or mobile terminals in conjunction with SmartConnect. This means that orders can be enriched with information, such as customer and field names, directly in the cab and evaluated by KRONE SmartTelematics. In addition, orders can also be pre-planned and field boundaries imported via farm management systems connected to the agrirouter.

The machine data is automatically recorded with the SmartConnect telemetry unit when the machine is started. In this way, position, work output, diesel consumption and all other data are recorded in real time. With the aid of the integrated multi-network SIM card, the box always dials into the mobile radio network which offers the best signal strength. This improves data transmission and prevents possible data loss.